Lafayette KT-135 EXPLOR-AIR radio kit

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1960 advertisement KT-135
Click on photo for larger version.
This 1960 Lafayette catalog page states "the chassis is completely isolated from the circuit, so there is no shock hazard." (Thanks to Jim Hale for catching this.)
 
KT-135 rear from 1960 catalog
This could be accomplished if nylon screws and standoffs were used for the tuning capacitors and a few extra wires were added, which seems to be what they did. The green wire shown above, connecting the two tuning capacitors together, does not exist in any KT-135 I have ever seen.
 
KT-135 rear from 1960 manual
In this rendering from the actual the construction manual, the wire enters the hole in the chassis behind the 12AT7.
The frame of the main tuning capacitor is connected to the chassis with metal standoffs and doesn't need the third wire.
 

 
 
Truth in advertising
 
Truth in advertising
 
Truth in advertising! How it appears in the ad and how it would actually look.
Notice the radio is the white version shown on the previous pages.
 
 
 
1961 KT-135 advertisement
Here's an ad from 1961. It, too, states the chassis is completely isolated from the circuit. Click on the ad for a larger version.
 
 
 
Soldering iron
I replaced the cord on my soldering iron with an old KT-135 cord after I melted the old cord while not paying attention.
 
THE SCHEMATIC
 
KT-135 schematic
This is the schematic diagram from the assembly manual. A schematic doesn't normally represent how the parts are physically assembled, but I was confused by some of it. (Click on the  diagram to open a larger version.)
 
Parts Placement
Let's see how these highlighted parts are rendered in the schematic.
 

 
 
R3 and C10
R3 and C10
 
R3 and C10 appear to be connected to the 50C5 vacuum tube on the schematic, but they are physically connected to lug 1 of the coil for band B, on the opposite side of the radio!

The symbol with the tapered horizontal lines designates that one side of R3 and C10 are connected to the chassis, ergo one side is soldered to a lug that is screwed to the chassis. They have nothing to do with the 50C5 vacuum tube or the coil, it only appears that way at first glance.
 
R3 C10 connections
As shown on the previous page, R3 also has a connection to the AC plug. This side of the plug is also B minus in the circuit. R3 and C10 connect the B minus to the chassis. This creates a mild shock hazard, so they must be important.
 
Tuning capacitor
The main tuning capacitor is connected to the chassis with metal screws and standoffs. R3 and C10 are actually connected directly to the tuning capacitor with a soldering lug to one of the screws that hold it to the chassis! A terminal on the B coil is used to pick up the B minus.
 
R3 C10 Gif
R3 and C10 are used to connect the tuning capacitor to B minus by way of the metal chassis. They also isolate the tuning capacitor and the chassis from the 110 volts AC. There was nothing "wrong" with the original schematic, but now the components don't appear to be part of the 50C5 hookup.
 

 
 
Connection to R2 and C6
 
On the left is resistor R2 and capacitor C6 soldered to the bottom of the 12AT7 tube socket. Look how they are drawn in the schematic.
What the heck? I was stricken dumb with bewilderment which bordered on stupification.
 
R2 C6 connections
Why wasn't it drawn like this?
 

 
 
regen control connections
regen control connections
 
This shows the regen control and the RF choke. The schematic (left picture) has R8 connected to the wrong terminal on the regen control.
 
Here the choke connections are flipped, making the diagram much easier to follow.
 
 

 
KT-135 Schematic
The corrected and rearranged schematic. (Click for larger version)
 

Next, some other Lafayette KT-135 kits restored or refurbished..
 
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